KTM has announced a global recall affecting the 2024 model year of its popular Duke family — the 125 Duke, 250 Duke, and 390 Duke (the 990 Duke is included as well).
The recall was published by KTM and widely reported across the automotive press in November 2025. KTM says the action is preventive and free of charge.
What’s The Problem?
During internal quality checks, KTM identified that some fuel tank cap seals supplied for MY2024 Duke models may not meet the company’s standards. Material deviations can cause small cracks to form in the seal over time, which could allow fuel leakage (or water ingress) around the tank cap area — a potential safety and fire risk if left unaddressed. KTM is therefore replacing the fuel-tank cap seal on affected motorcycles as a preventive measure.
Which Bikes are Affected?
- Models: KTM 125 Duke, 250 Duke, 390 Duke (also 990 Duke listed).
- Model year: 2024 only (KTM has limited the recall to MY2024 units). KTM and multiple outlets stress that the recall does not necessarily affect every unit — affected bikes will be identified via VIN checks and dealer records.
What KTM is Doing (and What Owners Should Do)
- What KTM will do: KTM will replace the fuel-tank cap seal at authorized KTM dealers free of charge as part of the recall campaign. The company labels the replacement preventive to ensure rider safety and product reliability.
- What Owners Should Do Now:
- Do Not Attempt DIY Fixes. If you suspect fuel smell or see signs of leakage, stop riding and contact your dealer.
- Check Your VIN: KTM’s website has a service/recall lookup where owners can enter their VIN to see if their motorcycle is affected. If listed, book an appointment with an authorized KTM dealer for the replacement.
- Follow Dealer Instructions and get the preventive replacement completed — KTM will contact affected owners in many markets, but owners can proactively check VIN status and book service.
How Serious is This?
KTM describes the measure as preventive: the seals may develop small cracks over time, which could lead to fuel leakage. There are no widespread reports (in the public domain at time of writing) of fires or injuries tied to this issue, and KTM’s prompt recall aims to eliminate any risk by replacing the part. Nevertheless, fuel leaks are potentially hazardous — so owners should prioritize the recall.
Additional Notes For Buyers & Prospective Buyers
- If you’re considering a used 2024 Duke, ask the seller for service records and verify the VIN against KTM’s recall database before purchase.
- KTM hasn’t publicly disclosed the exact number of affected units. Availability of replacement seals and service appointment lead times may vary by market, so contact your local dealer for scheduling.
Summary
KTM’s Global Recall for the 2024 125, 250, and 390 Duke is a proactive safety step targeting a fuel-tank cap seal material issue. Affected owners will receive a free preventive replacement at authorized KTM workshops — check your VIN on KTM’s site and book service if your bike is listed. Addressing this now removes a potential fuel leak risk and keeps your Duke safe on the road.